FRC3™ | The Turnkey Concrete Solution

Re-Engineering Structural Concrete Construction

The FRC3™ model is a state-of-the-art turnkey solution that integrates Formwork, Rebar, and Concrete trades into a single, streamlined process. Inspired by assembly-line efficiency, we deliver unparalleled schedule certainty, cost control, and quality for GCs and EPC firms.

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Schedule Acceleration

Eliminate trade stacking and coordination delays. Our integrated workflow can reduce structural frame schedules by up to 20%.

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Cost Certainty

A single contract means one point of accountability. No change orders from subcontractor conflicts, ensuring budget reliability.

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Superior Quality

Integrated TQM checkpoints at every stage prevent blame-shifting and ensure structural integrity from start to finish.

The FRC3 Integrated Workflow

F

Formwork Systems

Erect modular, reusable formwork systems with precision.

✓

Formwork QC

Verify dimensions, stability, and release agent application.

R

Rebar Installation

Place pre-fabricated rebar cages for maximum speed and accuracy.

✓

Rebar QC

Check sizing, spacing, cover, and tie-wire integrity.

C

Concrete Placement

Pour, vibrate, and finish concrete to exact specifications.

✓

Concrete QC

Test slump, temperature, and prepare cylinders for break tests.

Technical & Quality Breakdown

The FRC3 model is built on a foundation of Lean Construction principles, state-of-the-art technology, and rigorous, integrated quality control. This section details the methodologies that make our assembly-line approach to concrete structures possible.

1. Formwork Systems (F)

Technology:

  • Modular panel systems (e.g., PERI, Doka)
  • Automated climbing systems for high-rises
  • 3D modeling for clash detection

Quality Checklist (FQ):

  • FQ-1: All dimensions match structural drawings?
  • FQ-2: Formwork is plumb, level, and braced?
  • FQ-3: Release agent applied evenly?
  • FQ-4: All joints sealed to prevent leakage?

2. Rebar Installation (R)

Technology:

  • Off-site pre-fabrication of rebar cages
  • Mechanical couplers to reduce splicing
  • Rebar tying guns for speed

Quality Checklist (RQ):

  • RQ-1: Bar size and grade match specs?
  • RQ-2: Spacing and concrete cover correct?
  • RQ-3: All splices have required overlap/torque?
  • RQ-4: Steel is clean and free of contaminants?

3. Concrete Placement (C)

Technology:

  • Concrete pumps with robotic arms
  • Laser screeds for slab flatness
  • Maturity meters for real-time strength testing

Quality Checklist (CQ):

  • CQ-1: Slump, air, and temp test results in range?
  • CQ-2: Proper consolidation/vibration performed?
  • CQ-3: Finishing meets specified FF/FL numbers?
  • CQ-4: Curing measures initiated promptly?

Cost & Schedule Estimator

Select a region to view estimated labor rates, productivity benchmarks, and a sample project cost comparison. Data is based on industry standards for Q3 2025.

Skilled Labor Rates (USD/hr)

FRC3 vs. Traditional Cost Model

Productivity & Material Benchmarks (Dallas, TX, USA)

Metric Unit Value

The FRC3 Value Proposition

We address the primary pain points GCs and EPCs face managing separate concrete trades by offering a single, fully integrated solution.

The Traditional Method: Challenges & Risks

  • Scheduling Conflicts: Constant trade stacking and re-sequencing leads to costly delays.
  • Blame-Shifting: Formwork blowouts, rebar cover issues, and poor finishes result in finger-pointing and rework.
  • Coordination Overhead: GC's PMs and Supers spend excessive time managing three separate subcontractors instead of the overall project.
  • Fragmented Communication: Information gets lost between trades, leading to errors and RFIs.
  • Budget Overruns: Unforeseen coordination issues lead to change orders and disputes.

The FRC3 Advantage: A Better Way

  • Single Point of Accountability: One team, one contract, one responsible party. Problems are solved internally, not debated.
  • Seamless Workflow: Our cross-trained crews transition from formwork to rebar to concrete without mobilization delays.
  • Reduced Admin Burden: Your team manages one FRC3 contract, not three. This frees up your staff for other critical tasks.
  • Proactive Quality Control: Integrated checklists ensure quality is built-in at each step, preventing downstream issues.
  • Guaranteed Performance: We provide a fixed price and schedule for the complete concrete scope, eliminating variables.

Business Case & Market Strategy

FRC3 Inc. is positioned to become the premier partner for GCs and EPCs on large-scale, complex structural concrete projects.

Business Model

Target Market:
High-rise commercial/residential, industrial facilities (e.g., LNG plants, data centers), and large-scale infrastructure projects.
Pricing Strategy:
Unit price per cubic yard/meter in-place, inclusive of all F, R, and C labor, equipment, and management. Lump-sum options available for well-defined scopes.
Organizational Structure:
Cross-functional teams led by an "FRC3 Superintendent." Each team consists of multi-skilled craftspeople trained across all three disciplines, supported by dedicated quality and safety leads.

Marketing & Sales Strategy

Key Messaging:
"De-risk your concrete scope. Build faster, smarter, and with absolute cost certainty."
Marketing Channels:
Direct outreach to VPs of Operations at top ENR firms, targeted LinkedIn campaigns, presentations at industry conferences (e.g., World of Concrete), and case study publications.
Proposal Package:
Includes a detailed technical proposal, a side-by-side schedule comparison (Traditional vs. FRC3), a firm unit price, and a risk reduction matrix highlighting how our model mitigates common project risks.

PMBOK Documentation Framework

The entire FRC3 process is documented within a PMBOK framework to ensure consistency, scalability, and transparent communication with our clients.

  • Project Integration Management: Our Project Charter defines the FRC3 scope and deliverables as a single, integrated package.
  • Project Scope Management: A detailed Work Breakdown Structure (WBS) treats F, R, and C as sequential work packages under one control account.
  • Project Schedule Management: The integrated schedule is managed using precedence diagramming, showing the tight, overlapping relationships between F, R, and C tasks.
  • Project Quality Management: Our Quality Management Plan includes the FQ, RQ, and CQ checklists as formal control tools.
  • Project Risk Management: The Risk Register identifies and mitigates risks associated with trade handoffs by internalizing them.